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Logistics Equipment
01 Nov

Logistics Equipment – A Guide to Warehouse Facility

Logistics equipment plays a vital role in the efficient operation of warehouses and distribution centers. 

 

By selecting the right equipment, businesses can optimize storage capacity, improve productivity, and ensure the safe and timely delivery of goods. 

 

This guide explores a range of logistics equipment, from storage solutions and transportation tools to facility equipment, packing solutions, technology systems, and safety gear. Whether you’re looking to improve your warehouse layout, streamline your picking and packing processes, or enhance worker safety, this comprehensive overview will help you identify the key equipment to maximize your logistics operations.

 

Warehouse Storage Solutions

 

Efficient warehouse operations rely heavily on the right storage solutions. Choosing the appropriate logistics equipment can significantly impact your storage capacity, accessibility, and overall productivity. Let’s explore some common types of warehouse storage solutions:

 

Pallet Racking

 

logistics equipment storage

  • Description: Pallet racking is the workhorse of most warehouses and provides a versatile and adaptable system for storing palletized goods. It allows for high-density storage and easy access with forklifts (FLTs).
  • Suppliers: Dexion, Schafer, Welco, Rapid Racking

 

Metal Binning

 

logistics equipment storage

  • Description: Ideal for smaller items or parts, metal bins offer organized storage and efficient picking. They can be configured in various ways to suit different needs and are often used in conjunction with shelving or racking systems.
  • Suppliers: Dexion, Schafer, Welco, Rapid Racking

 

Vertical Carousel Storage

 

logistics equipment storage

  • Description: Perfect for maximizing vertical space and storing high-quantity SKUs or small items. Vertical carousels rotate to bring the desired items to the picker, improving efficiency and ergonomics.
  • Suppliers: Kardex, Linpac

 

Live Storage

 

logistics equipment storage

  • Description: Also known as dynamic storage, live storage utilizes gravity to move items forward on inclined shelves or tracks. This ensures First-In, First-Out (FIFO) stock rotation and is ideal for time-sensitive or perishable goods.
  • Suppliers: Dexion, Schafer, Welco

 

Modern Warehousing & Distribution Centers

 

Logistics Equipment in Transportation (Manual)

 

Logistics plays a crucial role in the smooth functioning of businesses across various industries. Efficient material handling and transportation are essential for keeping supply chains moving. Here are some common logistics equipment used in transportation:

 

Pump Trucks

 

logistics equipment manual transportation

  • Description: Pump trucks, also known as pallet jacks or pallet trucks, are manual lifting devices used to transport heavy loads on pallets. They are equipped with hydraulic pumps that lift and lower the forks, allowing for easy maneuvering of pallets.
  • Supplier(s): BT – Toyota
  • Comments: Pump trucks with built-in scales are also available for accurate weight measurement during transportation.

 

Picking Trolleys

 

logistics equipment manual transportation

  • Description: Picking trolleys are multi-level carts designed for order picking and consolidation. They are often equipped with ergonomic features like adjustable handles and platforms to reduce strain on workers.
  • Supplier(s): Welco
  • Comments: Picking trolleys are ideal for small component picking and consolidation tasks.

 

Gravity Fed Conveyors

 

logistics equipment manual transportation

  • Description: Gravity-fed conveyors are simple and cost-effective solutions for moving goods from one point to another. They utilize gravity to transport items along a sloped track.
  • Supplier(s): Dexion, Welco
  • Comments: Gravity-fed conveyors can be adjusted to ergonomic heights to optimize packing station operations.

 

Logistics Equipment in Transportation (Auto)

 

Logistics plays a crucial role in the smooth functioning of businesses across various industries. Efficient material handling and transportation are essential for keeping supply chains moving. Here are some common logistics equipment used in transportation:

 

Reach Forklift

 

logistics equipment auto transportation

  • Description: Reach forklifts are a type of forklift truck that can reach into stacked pallets and retrieve or deposit loads. They are commonly used in warehouses with narrow aisles and high shelving.
  • Supplier(s): BT – Toyota, Jungheinrich, Yale
  • Comments: Reach forklifts are available in electric versions for indoor use and diesel/gasoline versions for outdoor use. They can handle loads ranging from 1.5 to 5 tonnes.

 

Counterbalance Forklift

 

logistics equipment auto transportation

  • Description: Counterbalance forklifts are the most common type of forklift. They have counterweights at the rear to balance the weight of the lifted load. They are versatile and can be used in various warehouse and yard applications.
  • Supplier(s): BT – Toyota, Jungheinrich, Yale
  • Comments: Counterbalance forklifts are available in electric and internal combustion engine versions. They can handle loads ranging from 1.5 to 5 tonnes.

 

Narrow Aisle Forklift

 

logistics equipment auto transportation

  • Description: Narrow aisle forklifts are designed for use in warehouses with very narrow aisles. They have specialized chassis and steering mechanisms that allow them to operate in tight spaces.
  • Supplier(s): BT – Toyota, Jungheinrich, Yale
  • Comments: Narrow aisle forklifts are typically electric-powered and can handle loads ranging from 1.5 to 5 tonnes.

 

Ride-On Forklift

 

logistics equipment auto transportation

  • Description: Ride-on forklifts are designed for operators to stand on a platform while operating the forklift. They are commonly used in warehouses with high ceilings and for long-distance transportation of heavy loads.
  • Supplier(s): BT – Toyota, Jungheinrich, Yale
  • Comments: Ride-on forklifts are available in electric and internal combustion engine versions. They can handle loads ranging from 1.5 to 10 tonnes or more.

 

Warehouse Design and Operations Diagnostics

 

Logistics Equipment in Facilities

 

Warehouse and distribution center facilities play a vital role in the smooth operation of logistics. Efficient facility design and the use of appropriate equipment can significantly impact productivity and cost-effectiveness. Here are some common logistics equipment used in facilities:

 

Fast Action / Zip Doors

 

logistics equipment facilities

  • Description: Fast-action doors are high-speed doors that open and close rapidly, minimizing energy loss and improving productivity. They are often sensor-activated for automatic operation.
  • Supplier(s): Amyco
  • Comments: Fast action doors help maintain a consistent temperature and humidity level in the warehouse, reducing energy costs and protecting sensitive goods.

 

Modular Docking Stations

 

logistics equipment facilities

  • Description: Modular docking stations provide flexible and efficient loading and unloading of trucks. They include dock levelers that bridge the gap between the truck bed and the warehouse floor, ensuring the safe and easy transfer of goods.
  • Supplier(s): Chase Equipment
  • Comments: Modular docking stations can be customized to meet specific needs and optimize workflow in the warehouse.

 

Baling Machines

 

logistics equipment facilities

  • Description: Baling machines compress cardboard and other waste materials into compact bales, reducing storage space and disposal costs.
  • Supplier(s): Viridor, Biffa
  • Comments: Baling machines can help businesses avoid landfill charges and generate revenue from the sale of recyclable materials.

 

Anti-Fatigue Matting

 

logistics equipment facilities

  • Description: Anti-fatigue matting provides comfort and support for workers who spend long hours standing on hard floors. It helps reduce fatigue and improve productivity.
  • Supplier(s): Seton
  • Comments: Anti-fatigue matting is particularly important in areas where workers spend a significant amount of time standing, such as picking and packing stations.

 

Logistics Equipment in Packing

 

Efficient packing is a crucial aspect of logistics to ensure products reach their destination safely and securely. Here are some common logistics equipment used in packing:

 

Shrink Wrap Machine

 

logistics equipment packing

  • Description: Shrink wrap machines use heat to shrink plastic wrap around pallets, creating a tight and secure package. This method is ideal for protecting goods during transportation and storage.
  • Supplier(s): M.J. Mallis
  • Comments: Shrink wrap machines are often automated, making the packing process faster and more efficient.

 

Manual Pallet Banding

 

logistics equipment packing

  • Description: Manual pallet banding involves manually applying steel or plastic bands around pallets to secure the load. While effective, it can be physically demanding and time-consuming.
  • Supplier(s): Kite
  • Comments: Manual banding is typically used for low-volume operations. It’s important to consider the health and safety risks associated with manual bending and lifting.

 

Semi-Auto Pallet Banding

 

logistics equipment packing

  • Description: Semi-auto pallet banding machines assist in the banding process by automatically feeding and tensioning the banding material. This reduces the physical effort required and improves efficiency.
  • Supplier(s): Ergopack
  • Comments: Semi-auto banding is suitable for higher-volume operations. It helps eliminate back and knee strain associated with manual banding.

 

Ergonomic Packing Station

 

logistics equipment packing

  • Description: Ergonomic packing stations are designed to optimize the packing process and reduce the risk of injuries. They often include features like adjustable height work surfaces, ergonomic seating, and storage for packing materials.
  • Supplier(s): H Burrows (UK)
  • Comments: Ergonomic packing stations promote better posture, reduce fatigue, and improve overall worker comfort. They also contribute to 5S principles (sort, set in order, shine, standardize, sustain) and waste reduction.

 

Scissor Lift

 

logistics equipment packing

  • Description: Scissor lifts provide an elevated platform for workers to access and work on pallets, improving efficiency and reducing the risk of injuries associated with bending and lifting.
  • Supplier(s): Edmolift, Chase Equipment
  • Comments: Scissor lifts are ideal for ergonomic pallet building, loading, and unloading at packing stations.

 

Foam Pack Machine

 

logistics equipment packing

  • Description: Foam pack machines create custom-fit foam packaging to protect fragile items during shipping and handling. This helps prevent damage and reduce the need for excessive packaging materials.
  • Supplier(s): Instapack
  • Comments: Foam pack machines are ideal for products with irregular shapes or those requiring extra protection.

 

Portable/Fixed Scales

 

logistics equipment packing

  • Description: Scales are essential for accurate weight measurement of parcels and pallets. This helps ensure proper shipping costs and compliance with weight limits.
  • Supplier(s): Salter, Welco
  • Comments: Portable scales offer flexibility, while fixed scales are ideal for high-volume operations.

 

Mobile Steps

 

logistics equipment packing

  • Description: Mobile steps provide safe and easy access to higher shelves or storage areas. This helps improve efficiency and reduce the risk of falls.
  • Supplier(s): Welco
  • Comments: Mobile steps are particularly useful for component picking, wagon access, and other tasks requiring elevated working positions.

 

How to Integrate a Warehouse Management System

 

Logistics Equipment in Information Technology

 

In today’s logistics, information technology plays a crucial role in streamlining operations and improving efficiency. Here are some common logistics equipment used in information technology:

 

Barcode Scanners

 

logistics equipment information technology

  • Description: Barcode scanners are essential for capturing product information quickly and accurately. They are used for inventory management, order picking, and shipping.
  • Supplier(s): Intermec
  • Comments: Barcode scanners come in various forms, including handheld, desktop, and wearable models. They often have RF output capabilities and can be integrated with software to emulate ERP systems.

 

Mobile Workstations

 

logistics equipment information technology

  • Description: Mobile workstations are portable devices that allow workers to access and process information while on the move. They are commonly used for order picking, inventory management, and quality control.
  • Comments: Mobile workstations typically include a computer, printer, and scanner, allowing for complete data capture and processing in real time.

 

Warehousing guide

 

Common Ancillary Logistics Equipment

 

Ancillary equipment plays a crucial role in supporting efficient logistics operations. These tools and devices enhance productivity, safety, and organization within warehouses and distribution centers. Let’s delve into some common ancillary logistics equipment:

 

Lin Bins

 

common ancillary logistics equipment

  • Description: Lin bins are versatile storage containers used for organizing and storing small components and parts. They are often stackable and come in various sizes to accommodate different items.
  • Supplier(s): Linpac, Welco, George Utz Ltd
  • Comments: Lin bins contribute to a well-organized and efficient workspace, reducing the time spent searching for items.

 

Tape Guns

 

common ancillary logistics equipment

  • Description: Tape guns are used for sealing boxes and parcels, ensuring secure and tamper-resistant packaging. They are essential for maintaining product integrity during transportation and storage.
  • Supplier(s): Kite
  • Comments: Tape guns improve packaging efficiency and reduce the risk of damaged goods.

 

Warehouse Signage

 

common ancillary logistics equipment

  • Description: Warehouse signage is used to identify storage locations, aisles, and safety zones within the warehouse. Clear and visible signage helps maintain order and safety in the workplace.
  • Supplier(s): Seton
  • Comments: Warehouse signage is crucial for efficient picking, packing, and inventory management. It also plays a vital role in ensuring worker safety by highlighting potential hazards.

 

Labeling Machines

 

common ancillary logistics equipment

  • Description: Labeling machines are used to create and apply labels to products, pallets, and storage locations. They help maintain accurate inventory records and streamline picking and packing processes.
  • Supplier(s): Dymo, Brother
  • Comments: Labeling machines improve accuracy and efficiency in logistics operations, reducing errors while also minimizing the time spent on manual labeling tasks.

 

Logistics Equipment in Health & Safety

 

Workplace safety is paramount in logistics operations. Implementing the right safety equipment can significantly reduce the risk of accidents and injuries. Here are some common logistics equipment used to enhance health and safety:

 

High Visibility Work Wear

 

logistics equipment for health and safety

  • Description: High-visibility clothing, such as vests and jackets, makes workers more visible in high-traffic areas, especially where forklifts are operating.
  • Supplier(s): Arco, Bruckner
  • Comments: High-visibility workwear is essential for reducing the risk of accidents, particularly in low-light conditions.

 

Safety Knives

 

logistics equipment for health and safety

  • Description: Safety knives are designed with retractable blades to minimize the risk of cuts and injuries. They are a safer alternative to traditional utility knives.
  • Supplier(s): Martor, Bruckner
  • Comments: Safety knives are crucial for tasks like opening boxes. Moreover, they are used to cut packaging materials.

 

Packing Gloves

 

logistics equipment for health and safety

  • Description: Packing gloves protect hands from cuts, abrasions, and chemical exposure during handling and packaging tasks.
  • Supplier(s): Marigold Industrial, Bruckner
  • Comments: Packing gloves are essential for maintaining hand health and packing gloves also help prevent injuries.

 

Pallet Racking Impact Protection

 

logistics equipment for health and safety

  • Description: Pallet racking impact protection, such as guard rails and corner guards, helps prevent damage to the racking system and reduces the risk of injuries from falling objects.
  • Supplier(s): Schafer, Dexion, Welco
  • Comments: Impact protection is crucial for maintaining the structural integrity of the racking system and ensuring a safe working environment.

 

Make Sure your Warehouse is Safe with our FREE Warehouse Safety Audit Tool!

 

Logistics Equipment in Systems/Software

 

In today’s fast-paced logistics environment, technology plays a crucial role in streamlining operations and improving efficiency. Let’s explore some common logistics systems and software that are transforming the industry:

 

Voice Recognition Systems

 

logistics equipment for systems and software

  • Description: Voice recognition systems enable hands-free operation in warehouses, increasing productivity and accuracy. Workers receive voice instructions and can confirm tasks using voice commands.
  • Supplier(s): CentriQ/VoiceQ, Cirrus Logistics (UK)
  • Comments: Voice recognition systems are particularly useful in environments where workers need to keep their hands free, such as when picking and packing items.

 

Pick-to-Light Systems

 

logistics equipment for systems and software

  • Description: Pick-to-light systems use visual indicators to guide workers through the picking process. Furthermore, lights illuminate the specific storage location and quantity to be picked, minimizing errors and improving efficiency.
  • Supplier(s): Schafer
  • Comments: Pick-to-light systems are ideal for high-volume picking operations and can significantly reduce picking times.

 

Labor Management Systems

 

logistics equipment for systems and software

  • Description: Labor management systems help optimize workforce utilization and improve productivity. Moreover, they track worker performance, identify bottlenecks, and provide real-time insights into labor costs.
  • Supplier(s): Redpraire
  • Comments: Labor management systems can help reduce labor costs, improve worker satisfaction, and enhance overall operational efficiency.

 

Modeling and Simulation Software

 

logistics equipment for systems and software

  • Description: Modeling and simulation software allows logistics professionals to create virtual models of warehouses and distribution centers. This enables them to test different scenarios, optimize layouts, and identify potential bottlenecks.
  • Supplier(s): Tarakos
  • Comments: Modeling and simulation software is a valuable tool for planning and optimizing logistics operations. It can help reduce costs and improve overall efficiency.

 

 

Warehouse Audit Tool (2)

 

Which Logistics Equipment Must You Choose?

 

Selecting the most suitable storage solution depends on several factors:

 

  • Types of goods: Consider the size, weight, and fragility of the items you need to store.
  • Space constraints: Evaluate your available floor space and ceiling height.
  • Accessibility requirements: Determine the level of accessibility needed for picking and replenishment.
  • Inventory turnover: Consider how quickly items move in and out of your warehouse.
  • Budget: Balance functionality with cost-effectiveness.

 

By carefully evaluating your needs and considering the various options available, you can choose the right logistics equipment to optimize your warehouse storage and enhance overall efficiency.

About the Author – Dr. Muddassir Ahmed

Dr. Muddassir Ahmed is the Founder & CEO of SCMDOJO. He is a global speakervlogger, and supply chain industry expert with 19 years of experience in the Manufacturing Industry in the UK, Europe, the Middle East, and South East Asia in various Supply Chain leadership roles. Dr. Muddassir has received a PhD in Management Science from Lancaster University Management School. Moreover, Muddassir is a Six Sigma black belt. He has founded the leading supply chain platform SCMDOJO. It enables supply chain professionals and supply chain teams to thrive by providing best-in-class knowledge content, tools, and access to experts.
You can follow him on LinkedInFacebookTwitter or Instagram.

 

 

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